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Analysis of air-cooled water chillers used in the laser industry

Key applications of air-cooled chillers in the laser cutting industry

1. Cooling requirements for laser cutting machines

When the laser cutting machine runs at high speed, key components such as the laser generator, cutting head, and optical lenses will generate a lot of heat. If the heat dissipation is insufficient, it will lead to:

  • The laser power will drop, affecting the cutting quality
  • The optical lens will be thermally deformed, causing beam deviation
  • The equipment life will be shortened and the maintenance cost will be increased
  • Consair air-cooled chillers ensure that the laser equipment runs at the optimal temperature
  • through precise temperature control, improving processing accuracy and stability.

2. Main application scenarios

Laser cutting machine

High-power laser cutting machines generate a lot of heat when cutting metal materials. The cooling device effectively reduces the temperature of the laser generator and optical components to ensure cutting accuracy and efficiency.

Laser marking machine

During long-term continuous operation, the laser source and galvanometer system of the laser marking machine require stable cooling to prevent performance degradation due to overheating.

Laser welding machine

The laser source will generate high temperature during the welding process. The cooling device unit can quickly dissipate heat to ensure welding quality and equipment life.

Laser medical equipment

such as laser beauty equipment and laser surgical equipment, the cooling system ensures safe operation at the appropriate temperature to prevent harm to patients and operators.

3. Main advantages

Laser cutting machine

High-power laser cutting machines generate a lot of heat when cutting metal materials. The cooling device effectively reduces the temperature of the laser generator and optical components to ensure cutting accuracy and efficiency.

Laser marking machine

During long-term continuous operation, the laser source and galvanometer system of the laser marking machine require stable cooling to prevent performance degradation due to overheating.

Laser welding machine

The laser source will generate high temperature during the welding process. The cooling device unit can quickly dissipate heat to ensure welding quality and equipment life.

Laser medical equipment

such as laser beauty equipment and laser surgical equipment, the cooling system ensures safe operation at the appropriate temperature to prevent harm to patients and operators.

4. Cooling solutions for different laser equipment

01

Cooling of fiber laser cutting machines Applicable models: 500W-30kW fiber laser cutting machines Recommended chiller: KANSA KCL-A series (air-cooled, accuracy ±0.3°C) Advantages: efficient heat dissipation, preventing laser overheating, ensuring long-term stable cutting

02

Cooling of CO2 laser cutting machines Applicable models: 80W-6000W CO2 laser engraving/cutting machines Recommended chiller: KANSA KCL-W series (large air volume heat dissipation, suitable for high temperature environments)

03

Cooling of UV laser marking machines Applicable models: 3W-30W UV laser marking machines Recommended chiller: KANSA KCL-Mini series (compact design, low noise)

Core Technical Advantages of Air-Cooled Chillers

As a professional industrial temperature control equipment manufacturer with over two decades of industry experience, KANSA Refrigeration has pioneered the development of advanced air-cooled chiller systems that set new benchmarks in energy efficiency and operational reliability. Our self-developed air-cooled chillers incorporate cutting-edge heat exchange technologies and innovative system architectures that deliver 30% more compact installation footprints compared to conventional water-cooled models, while completely eliminating the need for additional cooling towers and complex piping infrastructures.

Our state-of-the-art factory complex spans over 8,000 square meters in Shanghai province, featuring fully automated sheet metal processing lines with 0.1mm precision tolerances, robotic welding stations, and comprehensive intelligent testing equipment. Every chiller unit undergoes rigorous quality control procedures to ensure full compliance with ISO9001 quality management system certification, as well as meeting stringent international standards including CE, UL, and ASHRAE performance requirements.

Advanced Product Features:

Superior Energy Efficiency

Utilizing our proprietary hybrid scroll/screw compressor technology paired with high-efficiency EC fan arrays, our chillers achieve industry-leading IPLV (Integrated Part Load Value) ratings exceeding 4.5, delivering substantial energy savings throughout the entire operating range.

Intelligent Control Ecosystem

The 7-inch full-color touchscreen HMI integrates advanced IoT connectivity modules, enabling real-time remote monitoring, predictive maintenance alerts, and seamless integration with building management systems through Modbus, BACnet, and LonWorks protocols.

Exceptional Operational Stability

Engineered for reliable performance across extreme ambient conditions (-15℃ to 45℃), our chillers incorporate multiple redundant protection systems including high/low pressure safeguards, phase sequence monitoring, and anti-freeze protection circuits.

Modular Scalability

With single unit capacities ranging from 5-200RT, our modular design philosophy allows for flexible multi-unit parallel configurations to meet custom capacity requirements, featuring intelligent load balancing algorithms that optimize energy consumption.

Environmentally Conscious Design

Available with R410A, R32, or future-proof R290 natural refrigerant options, our chillers achieve remarkably low noise levels down to 65dB(A) through advanced acoustic engineering and vibration isolation technologies.

KANSA Refrigeration's Comprehensive Competitive Advantages

As an industry-leading manufacturer with 25 years of continuous innovation, we have developed three interconnected advantage systems that differentiate our solutions in global markets:

1. Cutting-Edge Research and Development Capabilities

Our 5,000 square meter R&D center houses advanced testing facilities including:

  • Full-scale enthalpy difference laboratories with climate simulation capabilities
  • Computational Fluid Dynamics (CFD) simulation workstations
  • Materials testing laboratory for corrosion resistance evaluation
  • Acoustic measurement chambers for noise optimization
  • In partnership with Tsinghua University’s Department of Thermal Engineering, we maintain a joint research center focused on next-generation heat transfer technologies. Our annual R&D investment exceeds 8% of revenue, resulting in 67 patented technologies including 12 invention patents in advanced refrigeration cycles and heat exchanger designs.

2. World-Class Manufacturing Infrastructure

Our vertically integrated production facilities feature:
  • Industry 4.0 automated production lines with real-time quality monitoring
  • Robotic welding cells achieving 0.1mm repeatability
  • Fully automated refrigerant charging and testing stations
  • 40-ton overhead cranes for large system assembly
  • On-site metal fabrication including laser cutting and CNC bending
  • The manufacturing execution system (MES) tracks every component through the entire production process, ensuring complete traceability. Our flexible production system accommodates everything from single custom units to large wholesale orders with lead times 30% shorter than industry averages.

3. Global Service and Support Network

Our customer-focused service infrastructure includes:
  • Regional technical support centers in Asia, Europe, and North America
  • 24/7 multilingual technical assistance hotlines
  • Augmented reality (AR) remote support capabilities
  • Localized spare parts inventories at 5 global logistics hubs
  • Certified technician training programs at our headquarters
  • The proactive monitoring platform analyzes operational data from connected chillers worldwide, identifying potential issues before they affect performance. Our average emergency response time is under 24 hours for critical applications.

Customer Value Creation Process

Our systematic approach ensures optimal solutions for every application:

Comprehensive Needs Assessment

  • On-site thermal load evaluation using infrared thermography
  • Process cooling requirement analysis
  • Utility infrastructure review
  • Future expansion planning

Engineered Solution Development

  • CFD modeling for system optimization
  • Energy efficiency simulations
  • Control strategy development
  • 3D plant layout integration

Precision Manufacturing

  • Custom fabrication to exact specifications
  • Rigorous component testing
  • Complete factory acceptance testing
  • Detailed documentation packages

Professional Installation & Commissioning

  • Certified installation teams
  • Full system performance validation
  • Operator training programs
  • Initial maintenance planning

Continuous Performance Optimization

  • Remote monitoring services
  • Periodic efficiency audits
  • Preventive maintenance programs
  • Technology upgrade options

Complete Product Portfolio

Standard Series Solutions

  • Compact Units (5-20HP): Ideal for small-scale processes (-5℃~30℃ range)
  • Mid-Range Systems (25-100HP): Workhorse models for most industrial applications (-15℃~35℃)
  • Large Capacity Units (120-200HP): High-efficiency solutions for major facilities (-25℃~45℃)

Special Application Series

  • Ultra-Low Temperature: Cascade systems down to -40℃ for specialty processes
  • Hazardous Area Certified: Complete ATEX-compliant explosion-proof range
  • Variable Frequency Drive: IP65-rated outdoor models with wide turndown ratios
  • Reversible Heat Pumps: Simultaneous heating/cooling capability for energy recovery

Environmental Stewardship Commitments

1.Sustainable Manufacturing

  • 92% material recycling rate across all production processes
  • Solar panel arrays providing 30% of factory power needs
  • Zero landfill waste policy

2. Eco-Conscious Products

  • Full transition to R290 natural refrigerant by 2025
  • Energy recovery options for waste heat utilization
  • Lead-free construction materials

3. Circular Economy Initiatives

Meet the high-speed production needs of packaging containers, disposable tableware, etc.:
  • Chiller refurbishment and modernization programs
  • Core component reuse system
  • End-of-life equipment recycling services

4. Carbon Footprint Reduction

  • Logistics optimization reducing transportation emissions
  • Energy efficiency consulting services
  • Carbon offset partnership programs

Why Choose KANSA as Your Cooling Solutions Provider?

Shanghai KANSA Refrigeration Equipment Co., Ltd. is an innovator in the industry, with strong R&D capabilities, advanced equipment, and professional products and solutions. Over the years, Kangsai has met customer needs with its unremitting pursuit of industry-leading technology and its ability to foresee industry trends, while maintaining the Kangsai brand’s characteristics of sincerity, rigor, and high quality. Our company uses advanced production and inspection equipment, and implements strict control over every detail from raw materials to finished products to ensure the performance and quality of each product.

Manufacturer Direct Pricing: As a factory-direct supplier, we offer competitive wholesale rates without middleman markups

Application Expertise: Our engineers understand your industry’s unique cooling challenges

Rapid Prototyping: Ability to develop and test custom configurations quickly

Scalable Production: From small batches to large volume orders

Comprehensive Support: From initial consultation through installation and maintenance

For OEM partners and system integrators, KANSA offers white-label custom solutions with flexible branding options. Our engineering team can collaborate on fully integrated thermal management systems tailored to your specific equipment requirements.

KANSA Refrigeration Company Strength Display

Company Profile

Shanghai Kangsai Refrigeration Equipment Co., Ltd. was established in 2002. It is a national high-tech enterprise specializing in the research and development, production and sales of industrial refrigeration equipment. As a leading manufacturer and supplier in the industry, we have two modern production bases:

Two major production bases in Shanghai and Shenzhen

  1. Shanghai Factory

The Shanghai Factory is located in Pudong New Area, Shanghai. It has a modern factory building of 8,000 square meters and related supporting facilities. The company has a large number of experienced and well-trained managers and technical workers, as well as experienced technical experts. In terms of manufacturing equipment and product testing and detection methods, they include: fully automatic sheet metal flexible production line, AMADA digital bending machine, fully automatic loading and unloading laser cutting machine, a full set of fin heat exchanger production line, high vacuum cold well degreasing furnace, fully automatic water storage tank production line, fully automatic fluorine pipeline production line, product online testing platform and electrical safety performance device certified by national authoritative departments, etc., and follow Kangsai’s quality control system to achieve high-quality goals and manufacture high-quality products.

  1. Shenzhen Factory

The Shenzhen Factory is located in Bao’an District, Shenzhen, with a factory area of ​​4,800 square meters and a beautiful office environment. All technology and production management are synchronized with Shanghai Kangsai. The company has advanced sheet metal production lines, AMADA digital bending machines, high-speed laser cutting machines, and a full set of fin production lines. Fully automatic fluorine pipeline production equipment.

Global Applications and Case Studies

KANSA precision chillers have been successfully deployed in:

  • University research laboratories conducting nanotechnology studies
  • Semiconductor fabrication facilities producing advanced chips
  • Aerospace component manufacturers requiring micron-level machining accuracy
  • Medical device companies developing next-generation imaging systems
  • National research institutions with demanding experimental requirements
  • Our portfolio includes compact 1kW chillers for benchtop instruments up to 500kW centralized cooling systems for industrial processes. All systems share the same commitment to precision, reliability, and energy efficiency.

Partner with KANSA for Your Cooling Needs

As a fully integrated manufacturer, KANSA Refrigeration offers the industry’s most comprehensive range of temperature control solutions from compact 3.5kW chillers to 2000kW centralized systems. Our expertise covers:

KANSA precision chillers have been successfully deployed in:

  • OEM and Private Label Services: Complete white-label solutions with your branding
  • Application-Specific Custom Designs: Engineering support for unique requirements
  • Volume Wholesale Programs: Attractive pricing for large orders and multi-site deployments
  • Turnkey Project Solutions: Single-source responsibility for complete cooling systems

Contact KANSA for Your Custom Cooling Solution

As a professional manufacturer with strong factory capabilities, KANSA Refrigeration stands ready to provide the perfect temperature control solution for your application. Whether you need standard models from our catalog or fully custom-designed systems, our team will deliver optimal performance and reliability.

We welcome wholesale inquiries and long-term partnership opportunities. Our global distribution network ensures prompt delivery and local support wherever your operations are located.

Discover the KANSA difference in precision cooling technology. Contact our technical sales team today to discuss your requirements and receive a tailored proposal for your specific application needs.

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